Systematically eliminate baking defects
BäckerVision analyzes photos of baked goods and detects defects such as low volume, cracks or insufficient browning. The digital twin pinpoints the root cause and suggests parameter changes.
The problem: baking defects are detected too late
Baking defects are detected too late and rarely fixed systematically. The root cause often remains unclear — was it proofing time, temperature, or the recipe? Without systematic analysis, the same defects repeat and waste stays high.
The solution: AI image recognition plus digital twin root cause analysis
BäckerVision analyzes product photos in seconds. The digital twin links the defect image with baking parameters and identifies the most likely cause — then suggests concrete parameter corrections such as proofing time minus 5 minutes, steam plus 10%, or bottom heat plus 5°C.
How defect analysis works
- BäckerVision: upload a photo of the defective product — the AI detects the defect type (over-proofed, cracks, crumb, crust color)
- DT root cause analysis: the digital twin links the defect image with baking parameters and identifies the cause
- Parameter correction: specific recommendations for proofing time, steam, and oven temperature
- Correction simulation: corrected parameters are simulated in the digital twin before the next baking trial starts
- Detect patterns: recurring defects are recorded and analyzed over time
- Documentation: all defect images, analyses, and corrections are automatically documented
The result: less waste, better quality
- 5–10% less waste
- Instant defect diagnosis via camera
- Parameter correction through digital twin simulation
- No training required — immediately usable
Frequently asked questions
What defect types does BäckerVision detect? Over-proofed, under-proofed, cracks, uneven crust color, crumb defects, and shape deviations. The AI was trained on industrial bakery products and is continuously improved.
Do I need special camera hardware? No. BäckerVision works with your smartphone or tablet camera. A simple photo of the product is sufficient for analysis.
What happens with the photos and data? All images and analysis results are stored exclusively within your organization. No other customer sees your data.